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An inside look at the world of golf club design

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The design process has always fascinated me, especially when it comes to golf clubs.

The ability to create something new while also making them distinctly recognizable within a brand is impressive. The most parallel comparison I can draw would be in the car industry, where new models are released on a yearly basis that both look familiar yet refined. Add in the technological improvements, and you create something worth upgrading to.

The keyword here is “improvement,” because when OEMs release new equipment, the ultimate questions from golfers are “How is this better, and how can it help my game?” There is no doubt we are seeing advancements in technology, but whether those advancements are designed for you or a different segment of golfers is up the engineers behind the products. I have had the opportunity to speak with designers and engineers from multiple OEMs, and they all have a few things in common.

Obviously, nobody is trying to design a worse-performing golf club, and the process to create something new always starts with goal setting.

Pulling levers and reaching goals

Like with any engineering project, end goals are mapped out, with performance and looks as key factors in the success of the project. Thanks to computer modeling, and a deep understanding of materials, it’s not overly difficult for engineers to design to the far outreaches of what’s possible—but the difference between possible and playable is massive.

For example, we have seen extremely low spin drivers enter the market and help golfers hit it further, but to build that Center of Gravity (CG) location into a driver, you have to sacrifice forgiveness. On the other end of the spectrum, you can create a driver that goes very straight with higher MOI but then you lose the potential to maximize distance – its a fine balancing act and engineers are very good at pulling the right levers to balance performance depending on the target demographic.

So to answer one of the questions from the top “how is this better?”, in some individual cases it might actually not be, it could be that a previous generation had all the design characteristics to perfectly match your game. That doesn’t mean designers haven’t actually created a better club, it just means that it’s not better for you!

One of the best examples is in modern-day fairway woods. Unlike drivers where the end goal is to continue to drive the ball as far as possible, with a fairway wood it is a fine balancing act between distance and control. A 3-wood that goes as far as your driver off the tee doesn’t make a lot of sense since you already had a driver, and if it can’t be hit from the fairway, then you are basically wasting a spot in your bag.

Who’s driving the technology?

When we look at the golf industry as a whole, it is a substantial economic driver, but compared to other industries that rely on using the same raw materials to produce products, golf is just a tiny fraction of that business. No other part of the industry better exemplifies this than golf shafts.

They are made from exotic raw materials, including various forms of carbon fiber that can be quite expensive, but when you compare the types and amounts of carbon fiber used in golf shafts versus commercial and military aviation applications, then golf is obviously a very small player. This is why we see golf shaft companies utilizing materials from the aviation industry—the most recent example is the ProjectX RDX line of shafts which uses HexTow® carbon fibers to add more stability to the already extremely stable line of HZRDUS Smoke shafts. Although you might have never heard of Hexcel before this, to put them into perspective, they topped over $3.25 billion dollars in sales last year–that’s near twice the sales of Callaway’s entire portfolio.

Photo by S. Ramadier – Airbus

The same goes for club heads. Maraging steel, for example, which is used in both fairway woods and even some iron faces, wasn’t developed for golf clubs, it was developed in the 1950s, and was primarily used in military applications including rocket casings. We still use it today even though it was developed in the age or persimmon woods—How’s that for a mind-bender?

 

Ryan Barath is a club-fitter & master club builder with more than 17 years of experience working with golfers of all skill levels, including PGA Tour players. He is the former Build Shop Manager & Social Media Coordinator for Modern Golf. He now works independently from his home shop and is a member of advisory panels to a select number of golf equipment manufacturers. You can find Ryan on Twitter and Instagram where he's always willing to chat golf, and share his passion for club building, course architecture and wedge grinding.

6 Comments

6 Comments

  1. Tank

    Sep 23, 2020 at 10:46 am

    “Obviously, nobody is trying to design a worse-performing golf club, and the process to create something new always starts with goal setting.”

    IE: Marketing!!

  2. Greg

    Sep 23, 2020 at 9:58 am

    Quote from Near the beginning “ is up the engineers behind”. Seems like it often is ????

  3. Carolyn

    Sep 22, 2020 at 12:20 pm

    Low cost club design, you go to a club manufacture in China and tell them you want iron heads that are basically copies of a major OEM (they may make the head for them) use cheaper material stamp a name on it and export it. done.

  4. Thomas A

    Sep 22, 2020 at 9:49 am

    Are you kidding me? You are seriously calling this an article on club design?

    • Rwj

      Sep 22, 2020 at 7:17 pm

      Little on the lite side for sure

    • A. Commoner

      Sep 22, 2020 at 8:39 pm

      It reads like an introduction to a real news flash.

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GolfWRX’s Father’s Day Gift Guide (2026)

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A reminder from your friends at GolfWRX: Father’s Day is June 21. And as we do every year, we’re rounding up the best gifts for dad.

As we say every year, there’s no better golf-related Father’s Day gift than a round of golf with pops. Be it a country club or your favorite muni, take the time to get together to play 18 if you can.

Let’s get to the gifts.

Ghost Golf Qualifier Diamond Polo

We like the new polos that Ghost is offering, as the fabric and fit are so good. These new Qualifier Collection polos breathe well, are lightweight, stretch with your swing, and of course look great. You can wear them on the course, in the office, or just out at a casual event and they will fit right in.

Buy here.

STR8-Strip Grip Tape Remover

If your dad is an equipment aficionado and tinkers with his clubs, this tool works wonders. Removing grip tape has never been easier, just put a little head on the tape and the STR8-Strip peals it right off the shaft without any damage.

Buy here.

Why Golf: Putting Thing

When it comes to practice, it is good to have a purpose. This “Putting Thing” sure does it. We know from personal experience how challenging it can be and how rewarding it is on the practice green. This also provides some competition for your kiddo to see who will unload the dishwasher or do the next chore around the house.

Buy here.

OluKai Lae‘ahi Men’s Breathable Slip-On Shoes

Riding to and from the course in style and comfort is always a good thing. If you’re in a hurry, it’s a nice feature to slide into your shoes and get to the tee time. For the post-game shoe, at your locker or while putting your clubs away in the car. Nice to slide into a shoe that looks good anywhere. Pair that with meeting the family for dinner, no need to change!

Buy here.

Therabody Theragun Relief

A little wellness goes a long way. Keeping loose is a good way to go when it comes to the weekend game or treatment during the week. If there is a little ache or pain, the Theragun is there to help out. Help loosen up the back for a pre-game warm-up or cool-down. 

Buy here.

World Cup golf apparel

Something for the soccer dads. Embrace the World Cup fever this summer on the course with custom gear to support the nation of your choice.

Buy here.

FootJoy Pro SL spikeless golf shoes

Give the old man a break and save his feet with the Footjoy Pro SL Men’s Spikeless Golf Shoes for some added comfort on the course.

Buy here.

Bushnell Wingman 2 GPS speaker

Combine all the hits as well as some game improvement with the Wingman 2 Golf GPS Speaker by getting audible distance readings from 38,000+ courses worldwide through the Wingman 2 remote or speaker.

Buy here.

Personalized Titleist Pro V1 golf balls

The No. 1 ball in golf is a safe bet, and the Pro V1 fits the largest chunk of the bell curve if you don’t know what ball pops plays. Add personalization for a, well, personal touch!

Buy here.

 

  • GolfWRX may earn a commission for purchases made through links on this page, at no extra cost to you.

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Tour Photo Galleries

Photos from the 2026 OccuNet Classic

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With the PGA Tour across the border in Canada this week, GolfWRX Tour Photographer Greg Moore stayed stateside and headed to the OccuNet Classic presented by Amarillo National Bank in Amarillo, Texas.

It’s always interesting to see what the guys are playing on the KFT, and this week certainly hasn’t disappointed so far, with some incredible wedge stamping on display.

Check out links to all our albums below.

General Albums

WITB Albums

Pullout Albums

Luke Potter’s custom Cameron putter – 2026 OccuNet Classic (KFT)

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From the GolfWRX Classifieds: Scotty Cameron GOLO 6 with BGT Stability Tour2 2022 M Edition

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At GolfWRX, we are a community of like-minded individuals who all experience and express our enjoyment of the game in many ways.

It’s that sense of community that drives day-to-day interactions in the forums on topics that range from best driver to what marker you use to mark your ball. It even allows us to share another thing we all love – buying and selling equipment.

Currently, in our GolfWRX buy/sell/trade (BST) forum, @HuskerFlyer is sharing a Scotty Cameron GOLO with a BGT Stability Tour2 2022 M Edition shaft. While the putter is certainly enviable, the Augusta-inspired shaft is equally noteworthy.

 

From the listing:

Scotty Cameron Golo 6 with BGT Stability Tour2 2022 M Edition Scotty Headcover 34″ $375

To check out the full listing in our BST forum, head through the link. If you are curious about the rules to participate in the BST Forum, you can learn more here: GolfWRX BST Rules.

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